Custom Pack, Inc. - Custom Thermoforming
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Custom Pack, Inc.
650 Pennsylvania Drive
Exton, PA 19341

Toll Free: 1-800-722-7005
Phone: (610) 321-2525
Fax: (610) 321-2526
email:
Custom Pack, Inc
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Custom Thermoforming


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Thermoforming is so versatile that its usage literally covers every market and budget. It is adaptable to hold or display any product in the consumer, pharmaceutical/medical, and industrial markets. The process is the forming of plastic sheets to specific sizes, shapes and configurations. This is accomplished by subjecting the plastic sheet to a heat, pressure, and/or vacuum process.

At Custom Pack, Inc., we work towards giving our customers a sense of confidence in knowing that they can turn to us for the highest quality in custom thermoformed packaging. Offering versatile packaging equipment and systems that deliver what they promise...and meeting the highest expectations is part of our commitment. 35 years of experience serving various communities has taught us that building long-standing and mutually beneficial relationships is our top priority. Every project allows us that opportunity. From your initial contact to after-the-sale follow-up, our people are committed to providing you with prompt cost-effective solutions to your specific needs, on-time delivery, and everything in-between.

Our 36,000 square foot facility in Exton, Pennsylvania, offers on-site engineering, manufacturing, and warehousing capabilities. Centrally located, we are convenient to some of the major industry suppliers of plastic resins for thermoforming.



Specifications · Custom Thermoforming Features · Facility · Facility List · Quality & Beyond · Services

Specifications

Roll Stock

0 to 0.080 in

Sheet Stock

from 0.090 in

Materials

HDPE
PET (APET, PETG, RPET)
Polypropylenes
Polystyrene (HIPS, OPS, Flock HIPS, ABS)
PVC

Min. Product Thickness

0.006 to 0.080 in

Max. Production Parts Size

35" x 50" x 7"

Custom Thermoforming Features
    Custom Design
    Custom Pack is totally integrated. We have the design engineering experience, material knowledge, and state-of-the-art equipment to cost-effectively handle your most demanding projects. Our in-house capabilities include: Engineering drawings to help plan your projects; hands-on technical support and help with material selection; and CAD-CAM tooling for both prototype and production.

    Prototyping
    Upon approval by the customer, the final design is taken to the next level. A prototype pattern produced from a durable molded foam based upon the approved design and samples are supplied in the material of choice to ensure fit and functionality.

    Production Tooling
    Again, upon the customer's approval, we proceed to the next step…..aluminum molds CNC-Machined from the prototype pattern and final CAD models, as well as plug assists to help form the plastic and heated steel rule cutting dies to trim the profiles, all of which will be used to manufacture the final production parts. Our in-house CAD-CAM capability assures you precise tooling every time.

    Equipment & Systems Enhancement
    Our R & D staff is continually monitoring new equipment and manufacturing techniques to meet the ever increasing demands of our industry.

    Materials Used
    CPI converts materials in roll stock up to .080" and in sheet from .090", in many different concentrates - from utility to medical grade - custom colors to clear and blue tints. Specific materials converted include: HDPE, PET (APET, PETG, RPET), Polystyrene (HIPS, OPS, Flock HIPS, ABS), PVC, and Polypropylenes.

    Industries Served
    CPI serves, but is not limited to, the following industries: Cosmetics, Electronics, Pharmaceutical, Medical/Healthcare, Food, Automotive, Toy, and Consumer. Our "White Room" environment accessible at CPI allows us the opportunity to work in a sterile environment required by our major medical suppliers and conform to our ISO 9001:2000 Certification.

    Product Choices
    Blisters, trays, displays, inserts, clamshells, covers, component parts.. ..the odds are - if you require it in plastic, we can design it and produce it. Our equipment is capable of producing close tolerance products from a minimum thickness of .006 to .080 and production parts as large as 35" x 50" x 7".

    ISO 9001:2000 Certification and Beyond
    Custom Pack, Inc. continues to maintain Quality Management System standards for "Design and Manufacturing of Packaging." ISO 9001:2000 Certification ensures that our processes are consistent every time, from design to manufacturing and beginning to end. It is our goal to produce a quality part first time, every time, to meet our customers' requirements.

    At Custom Pack, we understand the importance of adhering to a quality management system, not only in our own operation, but on behalf of our customers as well. Quality Assurance is not just a "buzz word". Process control is performed at every stage of the manufacturing process to assure that customers' exact specifications are met, whether it be a specified material, required process documentation, production environment, packaging requirement, etc.

Facility
    Production & Warehousing Capabilities
    Centrally located in Exton, Pennsylvania, we offer the convenience of experienced customer service representatives, manufacturing, assembly, and warehousing capabilities all under one roof. Our 36,000 square foot facility contains a 3,000 square foot White Room for specific clean room applications. State-of-the-art computerized equipment is programmed to operate efficiently within a specified set of guidelines, and qualified personnel are on duty at all times for monitoring. The abundant warehouse space allows the ability to assemble and package prior to shipment, as well as accommodating just-in-time shipments and deliveries of custom products.

Facility List
    Building
    36,000 Square Feet of Offices, Manufacturing, and Warehouse Space

    Manufacturing Equipment
    State-of-the-art computerized thermoformers, die cutters, and high-speed saws are conveniently located under one roof for manufacturing convenience. Equipment is maintained and serviced to schedule to keep it operating at peak performance.

Quality & Beyond
    Custom Pack, Inc. continues to maintain Quality Management System standards for "Design and Manufacturing of Packaging." ISO 9001:2000 Certification ensures that our processes are consistent every time, from design to manufacturing and beginning to end. It is our goal to produce a quality part first time, every time, to meet our customers' requirements.

    At Custom Pack, we understand the importance of adhering to a quality management system, not only in our own operation, but on behalf of our customers as well. Quality Assurance is not just a "buzz word". Process control is performed at every stage of the manufacturing process to assure that customers' exact specifications are met, whether it be a specified material, required process documentation, production environment, etc.

Services
    Industries Served
    CPI serves, but is not limited to, the following industries: Cosmetics, Electronics, Pharmaceutical, Medical/Healthcare, Food, Automotive, Toy, and Consumer. Our "White Room" environment accessible at CPI allows us the opportunity to work in a sterile environment required by our major medical suppliers.

    Product Choices
    Blisters, trays, displays, inserts, clamshells, covers, component parts...the odds are - if you require it in plastic, we can design it and produce it. Our equipment is capable of producing close tolerance products from a minimum thickness of .006 to .080 and production parts as large as 35" x 50" x 7".

    Custom Design
    Custom Pack is totally integrated. We have the design engineering experience, material knowledge, and state-of-the-art equipment to cost-effectively handle your most demanding projects. Our in-house capabilities include: Engineering drawings to help plan your projects; hands-on technical support and help with material selection; and CAD-CAM tooling for both prototype and production.

    Prototyping
    Upon approval by the customer, the final design is taken to the next level. A prototype pattern produced from a durable molded foam based upon the design and samples are supplied in the material of choice to ensure fit and functionality.

    Production Tooling
    Again, upon the customer's approval, we proceed to the next step...aluminum molds CNC-machined from the prototype pattern and CAD models, as well as plug assists to help form the plastic and steel ruled cutting dies to trim the profiles, which will be used to manufacture the final production parts. Our in- house CAD-CAM capability assures you precise tooling every time.

 MORE IMAGES 

· Custom Clamshells and Blister Packs

· Custom Inserts, Trays, and Boxes

· Custom Medical Assemblies

· Custom Consumer Displays

· GMP standards & FDA requirements

· State-of-the-Art Equipment

· Machined Custom Tooling

· Prototype Tooling

· Custom Design Engineer Services

· White Room Capabilities

· Quality Assurance

· Warehouse and Shipping Capabilities

· Facility, Custom Pack, Inc., Exton, PA

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IATA certified, 95 kpa below
ISO 9001:2000-Certified Company		   IATA certified, 95 kpa below
95 kpa certified
©2009, Custom Pack, Inc.